Video thumbnail

Surface Metal

Nitrate risk reduction

A collaborative approach to the safe management of nitrate in surface metal operations.

Reduce nitrate leaching across complex surface metal mining operations

Nitrate contamination is a key challenge in surface metal mining, where large-scale blasting and significant water interaction can lead to nitrate leaching into pit water and surrounding systems. Orica’s nitrate risk reduction solution combines a proven framework with advanced bulk systems including Fortis™ Protect, surface delivery systems, and technical expertise to identify and reduce nitrate pathways across the operation. By improving explosive selection, loading practices, and detonation reliability, we help reduce environmental impact while maintaining productivity, improving compliance, and optimising water management outcomes.

Benefits

Driven by innovation and backed by our global research, development and technical networks, we deliver solutions that solve real operational challenges. 

Improve safety

Improve safety

Operational efficiency and performance

Operational efficiency and performance

Social license to operate

Social license to operate

Blast quality and performance

Blast quality and performance

Additional benefits


Delivering value where it matters. 

Why surface metal operations need nitrate risk reduction

Orica’s integrated nitrate risk reduction approach combines technical expertise, advanced products, and structured methodologies to support surface metal operations in managing nitrate risk across large, complex environments.

Compliance and environmental performance
Reduce nitrate discharge into pit water systems and support regulatory compliance across large-scale mining operations.

Productivity at scale
Optimised blasting practices maintain fragmentation and throughput while reducing explosive loss and nitrate formation.

Integrated operational control
Align blasting products, processes, and systems across the operation to reduce variability and improve outcomes.

Insights
Identify nitrate pathways using site audits and monitoring, enabling targeted improvements across the value chain.

Compliance and cost optimisation
Reduce reliance on water treatment and remediation by addressing nitrate risk at source.

Feature Banner Image

Case study

Orica and De Beers achieve 78.5% in nitrate reduction at Gahcho Kué.

Nitrate risk reduction framework.

Orica partnered with De Beers Canada to achieve a 78.85 per cent reduction in nitrate concentrations through its Nitrate Risk Reduction framework. The project focused on identifying nitrate pathways, improving blast design and loading practices, and enhancing detonation efficiency through technical services support.

Following implementation of best practices, Fortis™ Protect bulk explosive solutions were introduced to reduce nitrate leaching in wet conditions. The combined approach delivered significant environmental improvements while maintaining productivity and blast performance, demonstrating the value of an integrated, scalable nitrate mitigation solution.

Read the case study

Frequently Asked Questions (FAQs)
 

What causes nitrate contamination in surface metal mining?

Nitrate contamination occurs when ammonium nitrate-based explosives are not fully detonated or interact with water in open pit environments, allowing nitrates to leach into pit water and groundwater systems.


How can surface metal mines reduce nitrate leaching?

Surface metal mines can reduce nitrate leaching by improving blast design, optimising explosive selection, and implementing best practices supported by a structured nitrate reduction framework.


Does nitrate mitigation affect blast performance?

No. Effective nitrate mitigation improves detonation reliability and reduces explosive loss, maintaining or improving blast performance and productivity.


What solutions help reduce nitrate risk in surface metal operations?

Bulk explosives such as Fortis™ Protect, combined with precise delivery systems and reliable initiation technologies, help reduce nitrate generation and improve outcomes.


Why is nitrate management important in surface metal mining?

Surface metal operations manage large water systems, making nitrate control essential for environmental compliance, water quality, and operational sustainability.

 

Want to know more about this solution?

Contact an expert by completing the form.

Subscribe to our LinkedIn newsletter