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Reduce Overbreak and Damage

Optimising cost and scheduling through greater blast control
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Saving cost and time with accurate and efficient drill and blast

Minimising overbreak and improving control of the blasted profile reduces costs and optimises scheduling, delivering positive benefit to the bottom line. Assets utilisation and cycle times are enhanced with reduced requirement for ground support and haulage of excess muck.

Features and Benefits

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Contract Service

Orica manages all aspects of charging to agreed terms, design and schedule.

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Specialist Knowledge

Products and delivery system are operated and supported by experienced underground blasting technicians.

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Reliability

Orica bulk systems are designed and refined for the underground environment, with quality assurance controls.

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Value Transformed

Orica service will deliver increased efficiency in development which can be transformed to increased advance or reduced development cost.

Powered By

Senatel™ Magnum

Water resistant packaged explosive designed for priming applications in surface and underground mining and general blasting applications.

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Fortis™ Extra

Provides superior blast performance in wet conditions and allows energy to be tailored for optimised mining productivity and mill throughput.

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Senatel™ Pulsar

A high energy column explosive designed for priming applications. Cartridges can be split during tamping to maximise coupling and bulk strength.

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Senatel™ Powerfrag

Water resistant nature and high detonation velocity enable the product to be used as a primer for the initiation ANFO columns.

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Senatel™ Ultrex

Delivers greater energy to perform effectively as a column charge in very hard rock or as a bottom charge in soft rock.

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Senatel™ Magnafrac

Entry level water resistant packaged explosive designed for priming applications, and a medium energy column explosive.

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Cyclo™

Transforming used oil to emulsion explosives.

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Senatel™ Powersplit

Designed to create clean walls and is ideal for perimeter blasting, trimming and pre-splitting.

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Resources

Subtek™ Vulcan™ is designed for the most challenging blasting conditions with the flexibility, energy range, and capabilities of the standard Subtek™ system. Designed for hot (>55°C), hot and reactive ...

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The Integrated Extraction Simulator (IES) is an innovative simulator that enables rapid evaluation of processing scenarios across the mineral extraction value chain. By seamlessly integrating physics- ...

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DRILLHub™ provides surface-based Measure While Drilling (MWD) information and links downhole Logging While Drilling (LWD) geophysics sensors to the connected world.

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DRILLMax™ is a breakthrough technology that delivers real-time downhole geophysical and directional data while drilling.

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A flyer detailing the features and benefits of Senatel™ Magnum for the Australia Pacific region.

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Rapid development is key to any mine’s performance. Optimizing drill and blast parameters is important to accelerate the development rate of a mine. The parameter that is central to drill and blast pr ...

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Sindesar Khurd Mine (SKM), the largest underground mine in the Hindustan Zinc Limited portfolio, is located approximately 60 kilometers (37 miles) north of Udaipur. In the 2018 financial year SKM achi ...

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Download TDS and MSDS

Safe and efficient bulk explosives supply

Fume risk reduction

The generation of nitrogen oxides within post-blast gases (commonly referred to as “fume”) has become increasingly important for mines from a safety, productivity and regulatory standpoint, particularly those in populated areas. Coal mines are susceptible to fume when sleeping large blasts in soft, weathered and wet sedimentary rock. In response to industry demand, Orica has developed a complete Fume Risk Reduction protocol that takes a holistic view on the blasting operation to seek and control the many possible causes of fume without affecting productivity, and in many cases without increasing costs.

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Vibration and airblast control

Blasts in coal mines are typically the largest in the mining industry. Poorly designed or executed cast blasts and presplits have a high potential to generate vibration, overpressure and flyrock. Careful blast design and planning, combined with prediction, measurement and reconciliation of results is the key to controlling and managing these outcomes and maintaining a good relationship with community and regulatory stakeholders.

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Maintain broken stocks Flyrock control

Nitrate Risk Reduction

A collaborative approach to the safe management of nitrate on the mine site.

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Dragline / dozer productivity

Achieving high productivity from large capital equipment items such as draglines depends on consistent fragmentation and muckpile presentation to reduce rehandle and unnecessary movements. By careful planning and blast design, cast to final spoil can be maximised without increasing the risk of flyrock or overpressure.

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Wall control

Maintaining the integrity of walls is essential to the safe operation and maximise recovery of coal deposits. Orica’s range of solutions for wall control blasting enables steeper walls and faster vertical advance in cutbacks; reducing the stripping ratio, bringing forward revenue and increasing the project NPV.

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Shovel / excavator productivity

Consistently delivering high production rates enables a quarry to operate efficiently. Effective blasting can deliver consistently fragmented, loose muckpiles of the optimum profile.

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Reduce drill and blast costs

Advanced blasting technology and clever blast design can improve the utilisation of the drilling fleet and reduce capital and operating costs without compromising productivity. Matching explosive energy to geology enables expanded patterns without affecting fragmentation. This in turn increases the drilling yield, providing more tonnes per drill metre. Products and procedures for safely sleeping blasts allow less frequent and larger blasts, reducing production delays and increasing blasted inventory without employing more drills or blast crew resources.

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Hot and / or reactive ground

While not common, reactive ground is potentially a highly dangerous and frequently misidentified hazard. A runaway reaction between sulphide minerals and ammonium nitrate can lead to spontaneous and premature detonation of one or more blastholes at any time from a few minutes to several days after loading.

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Reduced coal loss and dilution

Maximising coal recovery in challenging geologies represents a significant efficiency opportunity for most coal mining operations to increase the value of their resource. As the easy coal is mined out, mine operators need to become more skillful at mining thin, steep, deep and undulating seams productively and without sacrificing coal quality. Orica has developed significant expertise in using unconventional techniques for through-seam and deep-seam blasting and coal edge protection using our own specialist design software, geophysical tools, on-bench data management systems and electronic blasting systems.

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Download TDS and MSDS

Safe and efficient bulk explosives supply Leaching productivity Flyrock control Maintain broken stocks

Safe and efficient supply of cyanide

Reduce total cost of operation with a safer, more secure and efficient cyanide delivery system.

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Mill productivity

Vibration and airblast control

Poorly designed or executed cast blasts and presplits have a high potential to generate vibration, overpressure and flyrock. Careful blast design and planning, combined with prediction, measurement and reconciliation of results is the key to controlling and managing these outcomes and maintaining a good relationship with community and regulatory stakeholders.

Learn more

Reduce drill and blast costs

Learn more

Wall control

Orica’s range of solutions for wall control blasting enables steeper walls and faster vertical advance in cutbacks; reducing the stripping ratio, bringing forward revenue and increasing the project NPV.

Learn more

Hot and / or reactive ground

While not common, reactive ground is potentially a highly dangerous and frequently misidentified hazard. A runaway reaction between sulphide minerals and ammonium nitrate can lead to the spontaneous and premature detonation of one or more blast holes at any time from a few minutes to several days after loading.

Learn more

Fume risk reduction

The generation of nitrogen oxides within post-blast gases (commonly referred to as “fume”) has become increasingly important for mines from a safety, productivity and regulatory standpoint, particularly those in populated areas. Orica has developed a complete Fume Risk Reduction protocol that takes a holistic view on the blasting operation to seek and control the many possible causes of fume without affecting productivity, and in many cases without increasing costs.

Learn more

Shovel / excavator productivity

Sophisticated mine dispatch algorithms are used to assign trucks to shovels based on predicted travel and loading times. Consistent loading times are more easily achieved when digging conditions are also consistent – meaning that fragmentation, floor levels, muckpile looseness and profile are all achieved repeatedly blast after blast.

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Nitrate Risk Reduction

A collaborative approach to the safe management of nitrate on the mine site.

Learn more

Reduced loss and dilution

Download TDS and MSDS

Safe and efficient bulk explosives supply Explosive product optimisation Contour blasting Drill and blast productivity Lump fines ratio Reduce loss and dilution

Nitrate Risk Reduction

A collaborative approach to the safe management of nitrate on the mine site.

Learn more

Shovel / excavator productivity

Maintaining loading cycle times is key to ensuring the dispatch system can deploy trucks efficiently.

Learn more

Fume risk reduction

The generation of nitrogen oxides within post-blast gases (commonly referred to as “fume”) has become increasingly important for mines from a safety, productivity and regulatory standpoint, particularly those in populated areas. Orica has developed a complete Fume Risk Reduction protocol that takes a holistic view on the blasting operation to seek and control the many possible causes of fume without affecting productivity, and in many cases without increasing costs.

Learn more

Vibration and airblast control

Learn more

Wall control

Learn more

Download TDS and MSDS

Shovel / excavator productivity

Effective blasting can deliver consistently fragmented, loose muckpiles of the optimum profile.

Learn more

Stakeholder management Optimal fragmentation distribution Nitrate control in groundwater Plant productivity Reliable and predictable blasting Quarry extraction planning Drill and blast productivity Fume risk reduction Flyrock control

Reduce drill and blast cost

Our range of products deliver reliable, optimal blast outcomes, contributing to the lowest overall cost of production.

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Vibration and airblast control

We have developed several industry leading prediction tools for environmental control and blast impact measurements.

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Wall control

Our range of solutions enables steeper walls and faster vertical advance in cutbacks.

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Download TDS and MSDS

Environmental management Sulphide dust reduction Minimise fume Nitrate control in groundwater Vibration control

Wireless blasting

WebGen™ fundamentally changes the approach to underground blasting which enables significant step change in productivity.

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Safe and efficient supply of cyanide

Orica technical specialists support the safe and effective use of cyanide at your site to help you maximise recovery and reduce total costs.

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Storage and handling of explosives Restricted access blasting Shaft, raise and slot blasting

Hot and / or reactive ground

Operate safely in hot and reactive ground with our proven products, procedures and expertise.

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Secondary blasting

Reduce overbreak and damage

Optimising cost and scheduling through greater blast control.

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Rapid development in block and caves mines

Drilling, charging and blasting productivity

Improving downstream operational value with Orica's experts in Underground operations.

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Improve advance and cycle times

Improve your mine economics with the maximum possible advance per round.

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Improve fragmentation, flow and ore recovery

Greater ore recovery with improved fragmentation flow.

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Safe and efficient development charging

Significant improvements in safety and productivity in explosives charging at the development face can be achieved with our mechanised development charging system and WebGen™ wireless initiation technology.

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Download TDS and MSDS

Vibration control

Minimising risk of exceeding allowable vibration limits.

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Rapid shaft development Cross passage blasting Sulphide dust reduction Minimise fume Secondary blasting Rapid development in block and cave mine Nitrate control in groundwater Improve fragmentation flow and ore recovery Shaft, raise and slot blasting Hot and / or reactive ground Restricted access blasting Storage and handling of explosives

Reduce overbreak and damage

Saving cost and time through efficient drill control and blasting.

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Improve advance and cycle times

Delivering higher charging rates and capacity and enabling faster loading cycles.

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Drilling, charging and blasting productivity

Improving downstream operational value with Orica's experts in Underground operations.

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Download TDS and MSDS

Reduce construction costs

Drill and blast productivity

Safely execute drill and blast operations in cooperation with ongoing piling, excavation, concrete pouring and ground support activities.

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Excavation productivity

Delivering high production rates when excavating enables a construction project to operate efficiently.

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Faster project completion

Our multi-deck blast techniques speed up project completion by delivering more rock within a single blast.

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Flyrock control

Controlling flyrock, vibration, overpressure, dust and noise are all of critical importance for sustainable blasting.

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Reliable and predictable blasting

Delivering predictable and precision blasting outcomes through our proven product performance and experienced technical and operations teams.

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Stakeholder management

Experienced management of diverse stakeholders will maintain project cost and ensure completion schedule is met.

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Vibration and airblast control

Minimise risk of exceeding allowable limits with our advanced technology that can help you to predict and manage blast vibration and airblast.

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Wall and perimeter control

In any geology, we have the expertise and tools to achieve an optimum solution.

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Download TDS and MSDS

Environmental monitoring

Our sophisticated technology can help you to predict and manage blast vibration, minimising the risk of exceeding allowable limits.

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Road and rail cuttings

Our team of construction blasting professionals can assist with end to end delivery of blasted rock mass, to spec.

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Smooth wall blasting

From road and rail cuttings to high rise foundation excavations, we have the tools to achieve an optimum solution, in any geology.

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Download TDS and MSDS

Community relationship support

Seismic exploration often presents a unique communication challenge for all stakeholders.

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In-field technical support

Seismic exploration is performed over large expanses of land which have various environmental hazards.

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GPS based project management

Seismic exploration is performed over large land areas often exceeding 500 square kilometers.

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In-hole sustainability

In seismic explorations, E&P companies often require in-hole sustainability of up to 12 months.

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Benchmark seismic explosives

Consistent performance in extreme and varied environmental conditions.

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Supply chain solutions

Security of supply for your business.

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Fit for purpose handling

Drill, load and shoot operations in seismic are performed in a challenging mix of environments.

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Reduce Overbreak and Damage

Saving cost and time with accurate and efficient drill and blast

Features and Benefits

Contract Service

Specialist Knowledge

Reliability

Value Transformed

Powered By

Senatel™ Magnum

Fortis™ Extra

Senatel™ Pulsar

Senatel™ Powerfrag

Senatel™ Ultrex

Senatel™ Magnafrac

Cyclo™

Senatel™ Powersplit

Customer Stories

"Controlling Overbreak in Development Mining"

Resources

Subtek™ Vulcan™ Flyer (pdf 640.6KB)

Integrated Extraction Simulator Flyer (pdf 423.5KB)

DRILLHub™ Flyer (pdf 1MB)

DRILLMax™ (pdf 1.3MB)

Flyer: Senatel™ Magnum, Australia Pacific (pdf 508.8KB)

Conference Paper: Rapid Advance Using Underground Bulk Emulsion (pdf 396.8KB)

Improving Productivity in Pillar Blasting – HZL, Sindesar Khurd Mine (pdf 582.1KB)

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