FRAGTrack™ - Automated pre-crusher fragmentation measurement and analysis
FRAGTrack™ Crusher - Automated pre-crusher fragmentation measurement and analysis

FRAGTrack™ Crusher

Automated pre-crusher fragmentation measurement and analysis.

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FRAGTrack™ Crusher is a state-of-the-art fragmentation measurement tool that uses advanced machine vision technologies to enable autonomous triggering and processing without interfering with the haulage operational continuity.

It is designed to be installed at the crusher feed point to measure and provide Particle Size Distribution (PSD) of material on the truck during the tipping operation.

Features and Benefits

FRAGTrack-shovel-Advanced-stereoscope
Advanced stereoscopic machine vision technology
Unique hybrid AI and 2D/3D imaging with proprietary triggering and filtering algorithms allow direct particle measurement, reducing reliance on curve fitting for the smallest size fractions. Raw data and Rosin Rammler options are also available for modelling unmeasured fractions.
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Drill and blast optimisation
Reliable and accurate fragmentation information enables optimisation of drill and blast parameters for crusher requirements through a quantitative evaluation of blasting performance and blast design adjustments. Crusher throughput can also be maximised by evaluating crusher performance through an automated fragmentation analysis association pre and post crusher.
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Upstream and downstream data integration
Custom Fleet Management System (FMS) interface associates the measured PSD data to the tipping truck identifier, enabling a direct association of fragmentation measurements to each blast. Downstream data integration through Open Platform Communication (OPC UA) server standard allows near real-time streaming of fragmentation data to the site’s Distributed Control Systems (DCS) for alerts and control.
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Install, commission, optimise and maintain without on-site hardware support
Users will be trained and supported throughout the FRAGTrack™ installation and operation process. Once installed and connected to the network, FRAGTrack™'s performance can be maintained, optimised, and maintain without on-site hardware support. Lens is maintained using a Pneumatic self-cleaning solution.
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Web-based interface for superior analysis and decision making
The use of cloud architecture offers a range of data transfer and integration points, promoting centralised collaboration among stakeholders, from the plant control room to the data science team. Online access allows authorized users configurable display of historical data, key performance indicators and reporting needs, anytime, anywhere, and on any device.

Solutions

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FRAGTrack™ Conveyor
FRAGTrack™’s sophisticated triggering mechanism provides automated measurement and analysis of fragmentation data to improve comminution, throughput and energy consumption.
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FRAGTrack™ Crusher
Installed at the crusher feed point, FRAGTrack™ Crusher allows for continuous monitoring of blasting performance on haulage and crushing processes.
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FRAGTrack™ Gantry
FRAGTrack™ Gantry is a market-first haul truck measurement solution combining oversize detection alerts and accurate Particle Size Distribution (PSD) of fragmentation.
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FRAGTrack™ Shovel
FRAGTrack™ technology configured for face-shovel operations allows for continual assessment of particle size at the dig face of a muck pile.
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FRAGTrack™ Front-End Loader
An industry first innovation which uses advanced 3D machine vision and artificial intelligence technology to autonomously capture fragmentation information at loader dig faces.
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FRAGTrack™ GeoSpatial This link will open in a new window
Unlock unprecedented insights by automatically georeferencing samples to correlate blast design and orebody information to blasting performance.
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Fragmentation Control
The Fragmentation Control solution provides automated capture and reporting of fragmentation data from conveyors and muck piles, enabling improvements in fragmentation outcomes.
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Contact

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Resources

Case Study USING FRAGTRACK™ TO CONTROL POST PRIMARY SIZING_284x404
USING FRAGTRACK™ TO CONTROL POST PRIMARY SIZING (pdf 638.6KB)This link will open in a new window
Case Study - Using FRAGTrack™ to control post primary sizing.

Control of product sizing is important at New Windsor to maximise returns and minimise waste material.
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GeoSpatial Thumb Graphic.PNG
2309_P042_Orica_FRAGTrack_Geospatial_Flyer_(DIGITAL) (pdf 1.1MB)This link will open in a new window
FRAGTrack™ GeoSpatial Flyer

Unlock unprecedented insights by automatically georeferencing samples to correlate blast design and orebody information to blasting performance.
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FRAGTrack FELFlyer225_319
FRAGTrack™ Front End Loader (FEL) Flyer (pdf 931.3KB)This link will open in a new window
FRAGTrack™ Front End Loader (FEL) Flyer

An industry first innovation that uses advanced 3D machine vision and artificial intelligence (AI) technologies to autonomously capture informa ...
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WMCtile284
Conference Paper – Leverage geospatial particle size distribution to understand variability within a blast, rock mass and orebody (pdf 1MB)This link will open in a new window
Conference Paper - Leverage geospatial particle size distribution to understand variability within a blast, rock mass and orebody.
Orica acknowledges the 26th World Mining Cong ...
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